汽车行业装配油脂Automobile industry assembly grease

一台轿车的零部件数量大概有1-2万个,润滑点有几百个。汽车的润滑点大部分是需要保证终身润滑直到零部件更换。

A car has about 10,000-20,000 parts and hundreds of lubricating points. Most of the lubricating points of automobiles need to be lubricated for life until parts are replaced.

 

汽车润滑的要求简单而严酷,即满足全球的气候!解析一下,就是油脂必须在-45°不能凝固,100°下不能流失。这可以满足地球99.9%的气候条件。

The requirements of automobile lubrication are simple and harsh, that is, to meet the global climate! Analyze it, that is, grease must not solidify at-45, and cannot be lost at 100. This can meet 99.9% of the earth's climatic conditions.

 

 

在满足了气候条件下,润滑寿命需要得到测试。因此润滑剂需要保证不氧化和少蒸发。

Under the climatic conditions, the lubrication life needs to be tested. Therefore, lubricants need to ensure no oxidation and less evaporation.

 

汽车润滑油脂分三档: 高级、中级和入门级。

Automobile lubricants are classified into three grades: advanced, intermediate and entry-level.

豪华级轿车、C级轿车的零部件润滑:往往采用最高等级的润滑油脂。润滑脂大部分是氟脂、氟硅脂等最高级别的润滑脂,成本是普通润滑脂的50-100倍。

The lubricating grease of the highest grade is often used for lubricating the parts of luxury cars and C-class cars. Most of the greases are the highest-grade greases such as fluorine grease and fluorosilicone grease, and the cost is 50-100 times that of ordinary greases.

 

部分C级、B级、部分A级知名品牌轿车:大部分采用全合成油脂,PAO和各种酯类油为基础油,成本是普通矿油的3-5倍。可以满足全球气候,润滑寿命5-10年。

Some C-class, B-class and A-class well-known brand cars: Most of them use synthetic grease, PAO and various ester oils as base oil, and the cost is 3-5 times that of ordinary mineral oil. It can meet the global climate, and the lubrication life is 5-10 years.

 

入门级轿车、副牌配件:所采用的润滑油脂,更加注重成本核算。对气候环境适应要求不高。不考虑在-40°环境下工作。认为轿车室内活动机构即使油脂蒸发或失效,并不影响汽车的行驶安全,只是影响了舒适度。

Entry-level cars and sub-brand accessories: the lubricating grease used pays more attention to cost accounting. The requirements for adaptation to climate and environment are not high. Work at-40 is not considered. It is considered that even if the grease evaporates or fails, it will not affect the driving safety of cars, but only the comfort.

 

轿车零部件的润滑非常复杂,主要分为以下几个系统的润滑:

Lubrication of car parts is very complex, which is mainly divided into the following systems:

(1)发动机系统:主要是机油。应用环境恶劣,需要定期更换。

Engine system: mainly engine oil. The application environment is harsh and needs to be replaced regularly.

(2)变速箱系统:变速箱润滑油,润滑和传递力矩双重作用。定期更换。

Gearbox system: gearbox lubricating oil, lubrication and torque transmission. Regular replacement

(3)底盘系统: 轮毂轴承润滑脂、万向节润滑脂、避震油、半球轴承润滑等等。终身润滑不补充,零部件按行驶里程更换。

Chassis system: hub bearing grease, universal joint grease, shock absorber oil, hemispherical lubrication, etc. Life lubrication is not supplemented, and parts are replaced according to mileage.

(4)刹车系统:手刹拉索、油门拉索、加油系统、刹车机构系统

Brake system: hand brake cable, accelerator cable, refueling system and brake mechanism system

(5)车门系统:电动玻璃升降系统、电动门锁、车门开关集成、车门合页

Door system: electric glass lifting system, electric door lock, door switch integration, door hinge

(6)车身润滑:雨刷减速电机、电动后视镜系统

Body lubrication: wiper deceleration motor, electric rearview mirror system

(7)电气系统:点火、传感、照明、信号开关组合、空调系统

Electrical system: ignition, sensing, lighting, signal switch combination, air conditioning system

(8)天窗系统:拉索传动、电机减速、天窗导轨

skylight system: cable drive, motor deceleration and skylight guide rail

(9)车内附件:座椅电动调节、座椅轨道、阻尼翻盖、空调栅格调节、影像和空调旋钮

  Interior accessories: seat electric adjustment, seat track, damping flap, air conditioning grid adjustment, image and air conditioning knob

应用场合
Application
型号
Product of Type
工作温度
OperationTemperature
特点
Solution
火花塞密封
Spark plug seal
GP101 II -40--180℃ 防止水和杂质渗入发动机
Prevent water and impurities from penetrating into the engine
轮毂轴承
hub bearing
PG63-21Pro. -35--150℃ 长效润滑、抗磨、耐高温防水
Long-term lubrication, wear resistance, high temperature resistance and water resistance
万向节轴承
universal joint
GP9002AH    -40--150℃ 抗磨性和防水性极佳
Excellent Abrasion Resistance and water resistance
半球轴承
Hemispherical bearing
GP701P;GP490NI -40--150℃ 启动力矩平稳,塑胶-金属面减磨
Stable starting torque and wear reduction of plastic-metal surface
手刹拉索
Hand brake cable
GP482F -40---180℃ 油膜厚、软管填充性好
Thick oil film and good hose filling
汽车玻璃升降器
Automobile window lifter
PG9001Y     -30--150℃  长效润滑抗蒸发
Long-term lubrication and evaporation resistance
电控门锁
Electric control door lock
PG73-17Pro     -45--150℃ 极佳的抗磨润滑性,低摩擦系数
Excellent wear resistance and lubrication, low friction coefficient
车门合页
Door hinge
GP614F;GP412F    -40--12℃;-30--120℃ 极压抗磨膏
Extreme pressure anti-wear paste
雨刷电机
Windshield motor
GP252W;GP103N   -45--150℃ 低温启动力小、极佳的抗水性
Low starting force at low temperature and excellent water resistance
变速手柄机构
Variable speed handle
PG9004NF -40---180℃ 不分油、含PTFE减磨材料、塑胶相容性好
Oil-free, PTFE-containing anti-wear materials, plastic compatibility is good
电动后视镜
Electric rearview mirror
GP482F/N;GP602#1.5 -45--150℃ 消音、耐低温、塑胶润滑
Noise reduction, low temperature resistance, plastic lubrication
信号开关组合
Combination of signal switches
GP602\PG9004 -40--120℃;-40--150℃ 开关机构的长效减磨润滑
Long-term wear-reducing lubrication of switch mechanism
天窗拉索
Sunroof cable
GP480 -40--120℃ 润滑性、塑胶相容性、机械效率均佳
Good lubricity, plastic compatibility and mechanical efficiency
天窗导轨
Sunroof guide rail
PG9004 #1.5 -40--150℃ 附着力好、耐低温、拒水
Good adhesion, low temperature resistance and water repellency
阻尼翻盖
Damping flap
GP290 -35--180℃ 高扭力低温阻尼脂
High torque low temperature damping grease
座椅调节电机
Seat adjustment motor
PG9004NF -40--180℃ 白色、不析油、PTFE抗磨
White, no oil separation, PTFE wear resistance
后备箱开合电机
Trunk opening and closing motor
GP701P
PG9004NF
’-40--150℃
-40--180℃
微型电机减速齿轮润滑
Lubrication of reduction gear of miniature motor
音像和空调调控旋钮
Audio and air conditioning control knob
GP490 NI    -40--120℃ 手感好、粘温性好。中控编码器阻尼润滑
Good hand feeling, good viscosity and temperature. Damping lubrication of central control encoder

 

以上仅是联博代表型号,更多信息咨询请联系

The above is only the typical model of LianBo, please contact for more information

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